Custom Cable Making
Custom Cable Making Services.
At Raycom, we take immense pride in providing a custom cable making service designed specifically to meet the demanding needs of TV production, film production, sports broadcasting, and theatre production. Whether you require individual custom cables, robust cable drums, or expert cable repairs, our highly skilled team is committed to delivering the perfectly tailored solution for your setup, no matter how specialised.
In-House Custom Cable Builds
Almost all of the cables offered by Raycom are expertly hand-built in-house by our experienced technical team. This ensures full control over every aspect of production quality and allows us to customise cable lengths and connectors precisely to fit your unique production environment. For tight spaces, we can incorporate low profile connectors specially designed to fit into small gaps without compromise.
Almost all cables under two metres are packaged in our reusable Raycom Custom Cable bags, which feature a clear window to easily identify the cable inside and durable labelling for quick kit organisation and protection on the move.
Power Cables
Power cables are fundamental for safely and reliably supplying electrical power to devices across your set. For example, the Raycom Custom RA 4-Pin Hirose to Straight 4-Pin Hirose Cable is engineered for durability and consistent performance, offering a secure connection for critical production equipment in even the most demanding environments.
Audio Cables
Audio cables ensure pristine audio transmission between microphones, recorders, mixing desks, and other professional audio gear. A good example of this is our Raycom Custom TA5F to 2x 3-Pin XLRM Cable, which is a versatile solution delivering balanced audio signals with minimal interference for both studio and location recording setups.
Timecode Cables
Precise synchronisation is vital in multi-camera shoots and complex productions. Raycom’s Custom Tentacle 3.5mm to BNC Cable provides reliable timecode transmission, helping keep cameras and audio recorders perfectly in sync. These cables are especially valued in film, TV, and sports broadcasts where timing accuracy is paramount.
Radio Microphone Cables
For wireless microphone systems, specialist cables ensure strong and stable signal connections, reducing dropouts and noise. The Raycom Custom RA TA3F to 3-Pin XLRM Cable is designed for radio mic setups, supporting seamless integration with professional wireless audio equipment for clear and uninterrupted sound capture.
RF Cables
RF cables are integral for handling radio frequency signals in broadcast and production environments. The Raycom Custom BNC to BNC Feeder Cable enables secure and low-loss transmission of RF signals for cameras, transmitters, and receivers. This level of precision is essential for high-end productions where uninterrupted communication and signal clarity are essential.
Premium Quality Cables and Connectors
The quality of parts used in every cable we build is uncompromising. All XLR connectors used are from the highly respected Neutrik XX series, while TA connectors are sourced from leading manufacturers Rean and Switchcraft. Raycom also uses premium cable types obtained from renowned suppliers including Van Damme and Gigatronix.
Some of the cables are even custom-produced to our unique specifications to ensure they meet our strict quality standards. This dedication to excellence guarantees reliable, high-performance cables that withstand the rigours of professional production environments where failure is not an option.
Expert Cable Repairs, Terminations, and Re-terminations
If your existing cable has experienced wear or failure, don’t rush to replace it. Raycom offers comprehensive repair, termination, and re-termination services designed to bring your cables back to prime operating condition swiftly and cost-effectively.
Whether your cable has a broken connection, worn connectors, or other damage, simply send it to us, and our team will diagnose the issue and perform the necessary repairs or replacements. This service helps maximise the lifespan of your cable assets and ensures your production can continue with minimal downtime.
Lavalier Microphone Terminations and Reinforcement
Lavalier microphones are fundamental in many productions, and Raycom excels at providing custom termination services for lav mics to suit your exact equipment requirements. Whether you need a 3-pin LEMO connector for Wisycom systems, a 3.5mm jack for Sennheiser microphones, or anything else, our expert technicians can configure your lavalier mics perfectly.
Among the most popular lav microphones we work with are models like the DPA 4060 and the Sanken COS11-D. Regardless of where your lav mic was purchased, Raycom can re-terminate it with compatible connectors or repair any noise issues, signal degradation, or physical damage. Our team carefully inspects and, where possible, repairs lavalier mics to restore their performance.
Custom Cable Drums Built to Your Exact Specifications
Raycom’s custom cable drums are precision-engineered to meet the exact needs of every production project. Whether you require a specific cable length, particular connector types, or need to account for signal loss characteristics, our bespoke cable drums can be tailored accordingly. Designed for both audio and RF signal transmission, these cable drums offer a practical solution that keeps your cables organised and protected during transport and use.
By custom-building cable drums, Raycom ensures that your cables are easy to deploy and manage on set, significantly reducing setup time and potential cable damage. The drums are crafted to be durable yet lightweight, allowing for efficient transportation and handling in a variety of production environments ranging from studio setups to outdoor broadcast locations.
Moreover, our cable drums can be configured to minimise signal degradation, which is critical for maintaining the highest audio and RF quality during long runs. This level of customisation means you receive a cable management solution not only built for convenience but also optimised for technical performance, ultimately helping to enhance the overall reliability and efficiency of your production workflow.
Innovative In-House Cable Braiding by Raycom
Raycom proudly offers an exclusive in-house cable braiding service, providing an advanced solution for organising and protecting your essential cables. Unlike standard cable management, cable braiding allows multiple lines to be skilfully combined into a single, robust braided assembly, even over substantial lengths. This approach keeps broadcast, film, theatre, and sports production setups neat, reduces clutter, and shields cables from wear and tear. As one of the very few companies in the UK with genuine in-house cable braiding capability, Raycom offers an unmatched edge in quality and flexibility for custom audio and RF solutions.
The Benefits of Multi-Cable Braid
Choosing a multi-cable braid offers significant advantages for professional users. Braiding centralises multiple signal lines into one streamlined unit, which makes setups faster to deploy and much easier to maintain. The added physical protection of the braid also prevents cable tangling and minimises potential points of failure, extending service life and promoting safer, more organised working environments on set. For complex productions where reliability is critical, a braided approach represents a practical step up from traditional single-run cables.
Professional Multi-Cable Braids for Broadcast and Production
Enhance your next project with Raycom’s professionally multi-cable braids. Whether you’re planning a large-scale broadcast, a location shoot, or a stage performance, our in-house cable braiding service will elevate your workflow and site safety. Contact Raycom today to discuss tailored braiding solutions and enjoy the benefits of robust, organised, production-ready cables custom-built for you.
Fast Turnaround, Competitive Pricing, and Expert Support
In the fast-paced world of production, time is often critical. Raycom is committed to delivering custom cables within 48 hours to keep you on schedule. Should you have an urgent need, our team welcomes direct contact, and we will always strive to accommodate your timelines without sacrificing quality.
Starting at just £20.00 ex VAT, Raycom’s custom cable making service is competitively priced. This ensures affordable, high-quality custom cables tailored to meet your production needs without breaking the budget. For detailed pricing or a quote specific to your requirements, we encourage you to get in touch directly with our expert team who will provide personalised service and competitive rates. This commitment to transparent, fair pricing complements our fast turnaround and trusted cable solutions.
Stay Plugged In with Trusted Custom Cable Services from Raycom
If you need customised cable drums, fast cable repairs, or expert advice to optimise your wireless audio and broadcast setups, Raycom is your go-to partner.
Contact us now to discover the unrivalled quality, expertise, and service that make Raycom the trusted choice for custom cable solutions tailored precisely for your production needs.
Frequently Asked Questions (FAQ) about Raycom’s Custom Cable Making Service
Q: What types of custom cables does Raycom manufacture?
A: Raycom produces custom cables in five primary categories: power cables, audio cables, timecode cables, radio microphone cables, and RF cables, all designed for professional broadcast, film, sports, and theatre productions.
Q: Can Raycom make cables in specific lengths and with special connectors?
A: Yes, all cables are handcrafted in-house with full customisation available, including precise cable lengths and a variety of high-quality connectors tailored to your equipment and setup needs.
Q: Does Raycom offer cable repair services?
A: Absolutely. Raycom provides comprehensive repair, termination, and re-termination services to restore broken or ageing cables, helping extend their service life and minimise production downtime.
Q: What is unique about Raycom’s cable braiding service?
A: Raycom offers an exclusive in-house multi-braiding service that combines multiple cables into one durable, organised braided assembly. This improves setup neatness, cable protection, and overall reliability.
Q: How quickly can I receive a custom cable order?
A: Raycom aims to deliver custom cables within 48 hours of order. For urgent requests, the team encourages early contact and will strive to meet your timeline.
Q: What are the starting prices for custom cables at Raycom?
A: Custom cable pricing starts from £20.00 ex VAT, with highly competitive rates to ensure excellent value. Contact Raycom for a personalised quote based on your specific requirements.
Q: Can Raycom help if I’m unsure about what cable I need?
A: Yes, Raycom’s experienced technical team, with over 40 years in the industry, is happy to provide expert advice to help you find or design the perfect cable solution for your project.
WHY CHOOSE RAYCOM?
With over four decades of expertise, we’re the unrivalled bank of knowledge about all things RF and we even spend time testing out current and new RF products to ensure we only sell quality solutions to our clients. Our product reviews can be seen on our Raycom TV YouTube channel.
We pride ourselves on:
- A client-centric approach
- Innovation and creativity
- Dedicated support and maintenance
